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18B/20B/21B/22B high-precision double-sided grinding/polishing machine

Classify: Double-sided grinding/polishing machine

Main components


Bearing: THK Crossed Roller Bearing + KOYO/NSK

Motor reducer: Taiwan TECO + self-made high-precision worm gear reducer

Pneumatic  Components: SMC+CKD

Programmable controller PLC: Mitsubishi

Inverter: Mitsubishi

Man-machine interface: Mitsubishi

Casting: Gray cast iron HT300

Gear: Gear steel is forged and formed, the tooth surface is high-frequency quenched after gear shaping, and the final gear is ground.

Frame: Integral casting base

Electric box: external electric box



18B/20B/21B/22B high-precision double-sided grinding/polishing machine

Parameters

Double-sided grinding/polishing machine

First name       Name

18B/20B/21B/22B high-precision double-sided grinding/polishing machine


Mechanical dimensions

Length 2643㎜×Width 1970㎜×Height 2872㎜


Mechanical weight

8600KG


Parameters Table

Processing parameters





model
18B-5L/P20B-5L/P21B-5L/P22B-5L/P
Fixing sizeGrinding (mm)Φ1260xΦ460xt45Φ1355xΦ458xt50Φ1405xΦ461xt50Φ1456xΦ488xt50
Polishing (mm)Φ1290xΦ426xt45Φ1380xΦ432xt50Φ1428xΦ438xt50Φ1492xΦ452xt60
Cruising star wheel parametersModulusM3M3M3M3
Number of teethZ154Z170Z177Z184
Pitch circle (mm)462510531552
Drive way4motor....
Number of cruise ships
5599
Maximum machining diameter (mm)
390410425480
Maximum processing thickness (mm)
30303030



Other parameters






Central tooth, ring gearCan use electrical buttons to automatically ascendpower

Input: 3-phase 380V 50HZ  Current capacity: 100A 

Processing pressure

Minimum working pressure: 15KG (150N)

Standard maximum working pressure: 800KG (8000N how to expand according to the use requirements

Pressure control method: precision weighing sensor + PLC + electronically controlled proportional valve to achieve closed-loop feedback control of pressure, real-time monitoring and real-time calibration of pressure, to ensure the accuracy and stability of pressure.

Rotating speed

Lower fixing: 1 ~ 60RPM    Upper fixing: 1 ~ 20RPM

Center gear: 1 ~ 30RPM    Ring gear: 1 ~ 30RPM

Gas source

0.5~0.6MPa 90L /Min

Use environment

●15~35℃

●Humidity: below 85%, sewage is condensed; 

● Air quality: non-corrosive, non-flammable, harmful gas, non-polluting dust, etc.








Features




Using 4-Motor motion mode, that is, the upper fixed plate, lower fixed plate, ring gear, and center gear motors can all be independently controlled without changing the direction of the ring gear and center gear. Easy to realize the cruise ship Positive and negative rotation, realizing the positive and negative rotation of the planetary wheel can stably process the workpiece so as to realize the self-adaptive fixation of the fixed disk. The center tooth can also be individually reversed for the repair of the disk.


4-Motor motion mode makes the power source more dispersed, the machine is more stable, the noise is lower, and the precision is higher; the adaptability of the star wheel operation is improved, and the star wheel wears Can also be reduced to a minimum Limit, greatly extend the service life of the star wheel.


The CPU can assign the rotation speed of the upper and lower fixing plate, the lower fixing plate, the center gear, and the ring gear by itself, or the operator can separately set the upper and lower fixing plate and the center gear according to their own calculations and experience. , Ring gear setting closed Appropriate rotation speed can facilitate the operator to better design the rotation and revolution trajectory of the workpiece, and set any rotation and revolution ratio to achieve the best processing conditions and optimal processing results.


The ring gear and the center tooth move up and down at the same time, making it easier to pick and place the workpiece;


SMC precision electric proportional control valve + pressure sensor realizes steady pressure changes, which can eliminate excess load and extra impact to the greatest extent possible to protect the safety of the processed workpiece; The pressure of plate setting and starting plate can be manually set manually, which protects the safety of the processed workpiece to the maximum extent.


Mitsubishi large-size digital man-machine interface + Mitsubishi high-quality PLC module, which can store 20 20-step procedures inside, greatly reducing the technical requirements for operators and greatly improving the product Pass rate.


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