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16B high-precision double-sided grinding/polishing machine

Classify: Double-sided grinding/polishing machine

Main components


Bearing: THK Crossed Roller Bearing + KOYO/NSK

Motor reducer: Taiwan TECO + self-made high-precision worm gear reducer

Pneumatic  Components: SMC+CKD

Programmable controller PLC: Mitsubishi

Inverter: Mitsubishi

Man-machine interface: Mitsubishi

Casting: Gray cast iron HT300

Gear: Gear steel is forged and formed, the tooth surface is high-frequency quenched after gear shaping, and the final gear is ground.

Frame: Integral casting base

Electric box: external electric box





16B high-precision double-sided grinding/polishing machine

Parameters

Double-sided grinding/polishing machine

First name       Name

16B high-precision double-sided grinding/polishing machine


Mechanical dimensions

Length 2329㎜×Width 1564㎜×Height 2820㎜


Mechanical weight

5800KG




Parameters Table

Processing parameters





model
14B-7L/P16B-5L/P
Fixing sizeGrinding (mm)Φ1175.5xΦ541xt50Φ1144xΦ355xt50
Polishing (mm)Φ1192xΦ526xt50Φ1154xΦ364xt50
Cruising star wheel parametersModulusDP12M3/DP12
Number of teethZ168Z142/Z200
Pitch circle (mm)355.6426/423.3
Drive way
3motor..
4motor..
Number of cruise ships
75
Maximum machining diameter(mm)
300356
Maximum processing thickness(mm)
6666



Other parameters






Central tooth, ring gearCan use electrical buttons to automatically ascendpower

Input: 3-phase 380V 50HZ  Current capacity: 50A 

Processing pressure

Minimum working pressure: 12KG (120N)

Standard maximum working pressure: 350KG (3500N how to expand according to the use requirements

Pressure control method: precision weighing sensor + PLC + electronically controlled proportional valve to achieve closed-loop feedback control of pressure, real-time monitoring and real-time calibration of pressure, to ensure the accuracy and stability of pressure.

Rotating speed

Lower fixing: 1 ~ 45RPM    Upper fixing: 1 ~ 15RPM

Center gear: 1 ~ 22RPM    Ring gear: 1 ~ 16RPM

Gas source0.5~0.6MPa 90L /MinUse environment

●15~35℃

●Humidity: below 85%, condensate sewage; 

● Air quality: non-corrosive, non-flammable, harmful gas, non-polluting dust, etc.








Features




Using 4-Motor motion mode, that is, the upper fixed plate, lower fixed plate, ring gear, and center gear motors can all be independently controlled without changing the direction of the ring gear and center gear. Easy to realize the cruise ship Forward and reverse, realizing the forward and reverse rotation of the planetary wheel can stably process the workpiece and realize the self-adaptive repairing of the fixed plate. The center tooth can also reverse the repair disk separately.


4-Motor motion mode makes the power source more dispersed, the machine is more stable, the noise is lower, and the accuracy is higher; the adaptability of the star wheel is improved, and the wear of the star wheel Can also be reduced to a minimum Limit, greatly extend the service life of the star wheel.


The CPU can assign the rotation speed of the upper and lower fixing plate, the lower fixing plate, the center gear, and the ring gear by itself, or the operator can separately set the upper and lower fixing plate and the center gear according to their own calculations and experience. , Ring gear setting closed Appropriate rotation speed can facilitate the operator to better design the rotation and revolution trajectory of the workpiece, and set any rotation and revolution ratio to achieve the best processing conditions and optimal processing results.


The ring gear and the center tooth move up and down at the same time, making it easier to pick and place the workpiece;


SMC precision electric proportional control valve + pressure sensor realizes steady pressure changes, which can eliminate excess load and extra impact to the greatest extent possible to protect the safety of the processed workpiece; The pressure of plate setting and starting plate can be manually set manually, which protects the safety of the processed workpiece to the maximum extent.


Mitsubishi large-size digital man-machine interface + Mitsubishi high-quality PLC module, which can store 20 20-step procedures inside, greatly reducing the technical requirements for operators and greatly improving the product Pass rate.



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