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9B/9.6B High-precision double-sided grinding/polishing machine

Classify: Double-sided grinding/polishing machine

The main components


Bearing:NSK/THK

Motor reducer: Taiwan TECO + self-made high-precision worm gear reducer

Pneumatic  Components: SMC+CKD

Programmable controller PLC: Mitsubishi

Inverter: Mitsubishi

Man-machine interface: Mitsubishi

Casting: Gray cast iron HT300

Gear: Gear steel is forged and formed, the tooth surface is high-frequency quenched after gear shaping, and the final gear is ground.

Frame: Integral casting base

Central shaft: forged one-piece shaft

Electric box: external electric box



9B/9.6B High-precision double-sided grinding/polishing machine

Parameters

Double-sided grinding/polishing machine

First name       name

9B/9.6B High-precision double-sided grinding/polishing machine


Mechanical Dimensions

Length 1700mm×Width 1040mm×Height 2447.5mm


Machine weight

1605KG


Parameters Table

Processing parameters





model
9B-5L/P9.6B-10L/P
Fixing sizeGrind(mm)Φ638xΦ234xt30Φ615.5xΦ383.5xt35
polishing(mm)Φ640xΦ232xt30Φ621.5xΦ379.5xt35
Cruising star wheel parametersModulusDP12DP12
Number of teethZ108Z66
Pitch circle(mm)228.6139.7
Drive way
3motor..
4motor..
Number of cruise ships
510
Maximum machining diameter(mm)
15090
Maximum processing thickness(mm)
6666



Other parameters






Central tooth, ring gearCan use electrical buttons to automatically ascendpower

Input: 3-phase 380V 50HZ  Current capacity: 30A 

Main circuit: 3-phase 380V50H   Control circuit: 110V

Processing pressure

Minimum working pressure: 5KG (50N)

Standard maximum working pressure: 150KG (1500N how to expand according to the use requirements

Pressure control method: precision weighing sensor + PLC + electronically controlled proportional valve to achieve closed-loop feedback control of pressure, real-time monitoring and real-time calibration of pressure, to ensure the accuracy and stability of pressure.

Rotating speed

Lower fixing: 1 ~ 45RPM    Upper fixing: 1 ~ 15RPM

Center gear: 1 ~ 20RPM    Ring gear: 1 ~ 16RPM

Water source

15MPa 20L /Min

Use environment

●15~35. C

●Humidity: Below 85%, sewage is condensed; 

● Air quality: non-corrosive, non-flammable, harmful gas, non-polluting dust, etc.

Gas source

0.5~0.6MPa 75L /Min

Drain bellows

Inner diameter Φ60




Features




Using 4-Motor (3Motor motion mode optional motion mode, namely the upper fixed plate, lower fixed plate, ring gear, center gear motors can be independently controlled, without changing the ring gear, The situation of the direction of rotation of the central tooth Under the circumstances, it is easy to realize the forward and reverse rotation of the star wheel, and the forward and reverse rotation of the star wheel can be used to process the workpiece stably so as to realize the self-adaptive fixation of the fixed disc. The central tooth can also be used to reverse the fixation independently.


4-Motor movement mode makes the power source more dispersed, the machine is more stable, the noise is lower, and the precision is higher; the adaptability of the star wheel operation is improved, and the star wheel wears It can also be reduced to a minimum, Greatly extend the service life of the cruiser.


The CPU can assign the rotation speed of the upper and lower fixing plate, the lower fixing plate, the center gear, and the ring gear by itself, or the operator can separately set the upper and lower fixing plate and the center gear according to their own calculations and experience. , The ring gear is set appropriately Rotation speed can facilitate the operator to better design the rotation and revolution trajectory of the workpiece, and set any rotation and revolution ratio to achieve the best processing conditions and optimal processing results.


The ring gear and the center tooth move up and down at the same time, making it easier to pick and place the workpiece;


SMC precision electric proportional control valve + pressure sensor realizes stable pressure changes, which can eliminate excess load and extra impact to the greatest possible extent, and protect the safety of the processed workpiece; The pressure of the plate and the starting plate can be manually set manually to maximize the safety of the processed workpiece.


Mitsubishi large-size digital human-machine interface + Mitsubishi high-quality PLC module, which can store 20 20-step procedures inside, greatly reducing the technical requirements for operators and greatly improving product qualification Rate.


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